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ROLL-FORM REPAIR
ROLL-FORM KIT Multiple deflector options

EZ Roll-Form Repair Kits

A versatile repair option for roll-form rack damage, available with protruding, non-protruding, and no-deflector configurations depending on aisle conditions and protection needs.

Category
Repair
Style
Bolt-On
Rack Type
Roll Form
Customizable
Yes
EZ Roll-Form Repair Kit image 1 EZ Roll-Form Repair Kit image 1
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Overview

EZ Roll-Form Repair Kits are designed to restore damaged roll-form rack columns while preserving beam adjustability and supporting multiple protection configurations. These kits can reuse existing factory bracing when possible or accept new bracing when needed.

Best For

  • Roll-form rack damage requiring an engineered repair path
  • Narrow aisles, wider aisles, or VNA conditions depending on deflector choice
  • Facilities prioritizing beam adjustability and repair budget efficiency
Three configuration options

Available with non-protruding, protruding, or no deflector depending on site conditions.

Beam-friendly design

Allows maximum beam adjustability and can reuse undamaged factory strutting when possible.

Budget-conscious repair option

A strong repair solution for roll-form systems without the heavier double- or single-leg kit approach.

Configurations

Choose the right deflector style

Non-Protruding Deflector

This reinforced column kit offers ultimate repair and protection against outrigger impact damage, the most common cause of frame damage. Made of the same punch style as the parent frame.

Recommended for narrow aisles due to 1/4″ deflector protrusion. It accommodates most beam levels above 12”, reuses existing factory bracing or accepts new bracing when needed, and reinforces the front post with a backer channel.

Available with V-nose, non-protruding, or internal deflectors for added bottom-column protection. Includes a massive 3/8” thick oversized footplate with two 3/4” x 7” anchors for high impact resistance and minimal twisting.

Protruding Deflector

This reinforced column kit offers ultimate repair and protection against outrigger impact damage, the most common cause of frame damage. Made of the same punch style as the parent frame.

Recommended for wider aisles due to 1″ deflector protrusion. It accommodates most beam levels above 12”, reuses existing factory bracing or accepts new bracing when needed, and reinforces the front post with a backer channel for additional strength.

Without Deflector

This Pallet Rack Repair Kit returns any frame post to original specifications. The Frontline Repair Kit is best for VNA and rear post applications.

It reuses existing factory bracing or accommodates new bracing when needed. It accommodates nearly all beam heights while maximizing your repair budget, allows for maximum beam adjustability, and can reuse undamaged factory strutting.

An additional backer is added for increased impact resistance.

Specifications

Grouped Product Specs

Request Project Review

Core Specs

RACK SYSTEM
All
CATEGORY
Repair
ROLL / STRUCTURAL
Roll form (Structural with Elite Rackz approval.)
STYLE
Bolt-On (Welded available by special order)
CUSTOMIZABLE
Yes

Anchors & Footplate

NUMBER OF ANCHORS
Two, 3/4″ x 7″
ANCHOR DIMS
3/4″ x 7″
FOOTPLATE DIMS
4’ x 12” x 3/8″ standard

Material & Protection

STEEL GAUGE
Minimum 12 gauge steel (55,000 PSI min yield), 3/16” outer clamp, ⅛” top cap, ⅜” footplate, ¼” deflectors
PUNCH
Available in most punch styles
PROTECTOR TYPE
V-Nose, Non-Protruding, Internal reinforcement
(custom deflector options are always available)

Sizing & Finish

SIZE OPTIONS
Available in all heights over 2′-0″
COLOR
All color options available*
NOTE
* Available powder coat paint colors are common industry-standard colors. Exact match is not guaranteed.
Need Help Choosing?

Let our team review your rack damage

Send us project details, rack information, or photos and we’ll help determine which EZ Roll-Form configuration is the right fit for your facility.